JiuYe Chemical's innovative journey never stops! On the track of technological iteration in chemical equipment, JiuYe Chemical has always maintained a sprinting posture. Building on nearly 40 patented technologies, the R&D team of JiuYe Chemical pressed on with the victory. After hundreds of simulation experiments and technical breakthroughs, they recently successfully obtained the national patent authorization for "A Horizontal Tube Falling Film Evaporator"! Focusing on industry pain points, this patent, through innovative film distribution structures and hydrodynamic designs, completely solves the persistent problems of easy scaling and difficult cleaning in traditional evaporators. It not only significantly reduces equipment maintenance costs but also doubles the continuous operation cycle of the equipment compared to industry standards. From heating structures to falling film systems, JiuYe Chemical continues to redefine industry benchmarks with its cutting-edge technologies. With each patented achievement, it demonstrates the profound meaning of "technical hard currency," injecting strong momentum into the high-quality development of the chemical equipment field!
Focus on the pain points of the industry and directly confront the cleaning challenges
The horizontal tube falling film evaporator, known as the "concentration master" in fields such as bioprocessing, wastewater treatment, and seawater desalination, efficiently concentrates solutions through the method of film heat transfer on the outer surface of the tube bundle. However, existing equipment faces a "sweet sorrow" — sediment easily adheres to the surface of the tube bundle, affecting heat transfer efficiency. In the past, the method of manual flushing with high-pressure water guns through observation windows not only limits the cleaning area, leaving many hard-to-reach blind spots, but also consumes a large amount of manpower, becoming a major obstacle to improving industry efficiency.
TInnovative structural design unlocks new possibilities for cleaning
The horizontal tube falling film evaporator developed by JiuYe Chemical has overcome industry challenges with its ingenious design! Inside the cylindrical shell, two circular partitions stably support the tube bundle. Symmetrically arranged screws rotate flexibly through bearing blocks. The combination of the threaded cylinder, annular tube, and high-pressure nozzles is truly a "cleaning dream team." When the motor starts, the screws drive the threaded cylinder, enabling the annular tube to move back and forth along the tube bundle. The built-in ring of high-pressure nozzles simultaneously sprays cleaning agents or water precisely, achieving a 360°-free flush of the tube bundle.
The equipment also ingeniously constructs a circulation system. The liquid storage tank, water pump, connecting pipes, and hoses work in tandem. The cleaning liquid re-enters the annular tube through the return port and the water pump, enabling recycling without waste. The top spray pipe and nozzles ensure the solution forms a uniform film, while the design of the heat medium inlet and outlet ensures efficient heat transfer. In addition, the solenoid valves at each interface of the liquid storage tank make the equipment operation more intelligent and convenient.
Subvert the traditional model and reshape industry standards
Compared with traditional equipment, this patented technology of JiuYe Chemical completely abandons inefficient manual cleaning. The comprehensive flushing significantly improves the cleanliness of the tube bundle, causing the heat transfer efficiency to soar. The recycling of cleaning liquid not only saves costs but also conforms to the concept of environmental protection. The automated cleaning process liberates human resources and remarkably enhances production efficiency. This is not only another demonstration of JiuYe Chemical's technical strength but also injects new impetus into the development of the industry, leading horizontal tube falling film evaporators into a new era of high efficiency and intelligence!
JiuYe Chemical continues to bring innovative changes to the field of chemical equipment with one patented achievement after another. What kind of surprises will it bring in the future? Let's wait and see!