In the core processes of industrial production, evaporative condensers, as key equipment, have their operational efficiency and stability directly linked to a company's production costs and benefits. However, for a long time, two major challenges, scaling and noise, have been like insurmountable "mountains." These issues not only impede the efficient operation of industrial production but also run counter to the current concepts of green and sustainable development. At this very moment, Henan Jiuye Chemical Equipment Co., Ltd. has made a breakthrough with two significant patented technologies, bringing brand - new solutions to the industry!
Anti - scaling Black Technology: Smart Solutions to Keep Equipment "Forever Vigorous"
The anti - scaling evaporative condensers of Jiuye Chemical are veritable "guardians"! The ingeniously designed rotating shafts, rotating streamers, and fan blades inside the cooling water pipes act like "intelligent sentinels." By changing the rotation speed of the fan blades, they can provide real - time feedback on scaling conditions, leaving no hidden dangers undetected!
This anti - scaling evaporative condenser features a dual - effect design of dynamic monitoring and intelligent anti - scaling, enabling precise control over the condenser's operating status. When the scaling level inside the cooling water pipes is low, the water flow resistance is small, driving the fan blades to rotate at high speed. As the scaling layer gradually thickens and the water flow channels become blocked, the rotation speed of the fan blades will decrease in a stepped manner. Operators can obtain real - time scaling data of the cooling water pipes intuitively through the visual rotation speed monitoring system. Compared with traditional manual detection methods, the response efficiency has increased by more than 70%, effectively avoiding the risk of equipment failures caused by scaling.
In the anti - scaling treatment module, the equipment innovatively integrates a convenient chemical dosing and intelligent mixing system. The inclined chute - type chemical dosing port on the side of the tank is equipped with a rotatable sealing cover, which can prevent the chemicals from getting damp and volatilizing while facilitating the quick replenishment of scale inhibitors. The inclined chute leads directly to the bottom of the tank, ensuring that the chemicals reach the core area of the water body. The built - in cross - shaped stirring structure inside the tank consists of a central active stirring shaft and four sets of driven stirring shafts. When the driving motor is started, the active and driven stirring shafts operate in coordination at different rotation speeds, creating a three - dimensional stirring flow field. This enables the scale inhibitor to fully mix with the water within 3 minutes, softening the water quality and inhibiting the precipitation of scale, thus fundamentally solving the problem of equipment scaling.
Compared with the traditional method of regular disassembly and inspection, this approach not only saves a great deal of human resources, material resources, and time costs. More importantly, it enables the timely detection and resolution of scaling hazards, effectively preventing equipment failures and production interruptions caused by delayed discovery of scaling issues.
New Noise Reduction Solutions: A Masterpiece for Creating a Quiet Production Environment
In the face of the challenge of noise pollution, the evaporative condensers with noise reduction structures developed by Jiuye Chemical have brought surprising solutions. In terms of fan noise reduction, the bionic blades, when the fan is in operation, can significantly reduce the noise generated by air disturbances. Meanwhile, the exterior of the fan is covered with a nylon layer and a carbon cloth layer, further isolating the noise from spreading. For the water pump, the wq - e small submersible pump is selected. By using water as a natural sound insulation barrier, it effectively isolates the noise generated during the operation of the water pump.
Through this series of interlocking and ingenious designs, this condenser can significantly reduce the detected decibels during equipment operation. Moreover, it is adaptable to the vast majority of usage environments. Whether in urban industrial parks or production areas sensitive to noise, it can handle the challenges with ease.
Innovation - Driven Development: The Path to Strength Advancement of Jiuye Chemical
Jiuye Chemical has always been an innovative "powerhouse" in the industry. As early as 2012, the company amazed the industry with its independently developed patented product, the "Seven - effect Two - stage Split Falling - film Evaporator". In September 2013, this product passed the scientific and technological appraisal by the China Nonferrous Metals Industry Association, and its high - efficiency and energy - saving features were highly recognized by industry experts. Since then, this patented technology has received extensive attention in the market and has been widely promoted and applied, solving production problems for numerous enterprises and creating remarkable economic benefits.
Over the years, focusing on core products such as the seven - effect falling - film evaporator, Jiuye Chemical has continuously increased its R & D investment and carried out continuous technological iterations and innovations. Up to now, the company has filed nearly 40 patent applications in total and was recognized as a high - tech enterprise in Henan Province in 2019.
Jiuye Chemical empowers industrial equipment with a series of patented technologies, injecting a continuous stream of new impetus into the development of the industry! Looking to the future, we have every reason to believe that Jiuye Chemical will continue to uphold the concept of innovation - driven development, continuously increase R & D investment, and bring more groundbreaking innovative achievements, promoting industrial production towards a stage of higher - quality, greener, and more intelligent development! If you want to learn more about the equipment of Jiuye Chemical, feel free to leave a message in the comment section for discussion!